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Floor Slab Roll Forming Machine
The floor deck roll forming machine produced by our company is a highly efficient, precise, and fully automated professional equipment specifically designed for the continuous production of profiled steel sheet floor decks (also known as floor slabs or steel decking). Utilizing advanced cold roll forming technology, this production line processes metal coils into various high-strength, high-precision closed-rib, open-rib, or steel bar truss floor decks in a single pass. It is an ideal production solution for modern steel structure buildings, multi-story and high-rise constructions, industrial plants, and logistics storage facilities.
High Efficiency and Intelligence: Automated continuous production ensures smooth operation with adjustable speed, significantly enhancing production efficiency compared to traditional methods.
Versatility: Enables rapid production of various floor deck types, including different profiles, wave heights, and widths, by simply replacing the forming roller assemblies, meeting diverse engineering requirements.
Precision Forming: Utilizes precisely machined, high-strength alloy steel forming rollers to ensure accurate product cross-sectional dimensions and high consistency, with excellent compatibility for automated steel bar truss welding.
Robust and Durable: The mainframe features a solid and stable structure with a reliable transmission system, ensuring long-term stable operation under high-load conditions.
User-Friendly Operation: Equipped with a fully automated PLC control system and an integrated touch-screen HMI, allowing for straightforward parameter setup, along with functions such as automatic counting, fixed-length cutting, and fault diagnosis.
High Efficiency and Intelligence: Automated continuous production ensures smooth operation with adjustable speed, significantly enhancing production efficiency compared to traditional methods.
Versatility: Enables rapid production of various floor deck types, including different profiles, wave heights, and widths, by simply replacing the forming roller assemblies, meeting diverse engineering requirements.
Precision Forming: Utilizes precisely machined, high-strength alloy steel forming rollers to ensure accurate product cross-sectional dimensions and high consistency, with excellent compatibility for automated steel bar truss welding.
Robust and Durable: The mainframe features a solid and stable structure with a reliable transmission system, ensuring long-term stable operation under high-load conditions.
User-Friendly Operation: Equipped with a fully automated PLC control system and an integrated touch-screen HMI, allowing for straightforward parameter setup, along with functions such as automatic counting, fixed-length cutting, and fault diagnosis.
· Brand: Xiamen Zhengmeishun Cold Bend Technology Co. , Ltd.
· Product origin: Xiamen, Fujian, China
· Delivery time: 25 working days
· Supply capacity: Adequate supply
The floor deck roll forming machine produced by our company is a highly efficient, precise, and fully automated professional equipment specifically designed for the continuous production of profiled steel sheet floor decks (also known as floor slabs or steel decking). Utilizing advanced cold roll forming technology, this production line processes metal coils into various high-strength, high-precision closed-rib, open-rib, or steel bar truss floor decks in a single pass. It is an ideal production solution for modern steel structure buildings, multi-story and high-rise constructions, industrial plants, and logistics storage facilities.
High Efficiency and Intelligence: Automated continuous production ensures smooth operation with adjustable speed, significantly enhancing production efficiency compared to traditional methods.
Versatility: Enables rapid production of various floor deck types, including different profiles, wave heights, and widths, by simply replacing the forming roller assemblies, meeting diverse engineering requirements.
Precision Forming: Utilizes precisely machined, high-strength alloy steel forming rollers to ensure accurate product cross-sectional dimensions and high consistency, with excellent compatibility for automated steel bar truss welding.
Robust and Durable: The mainframe features a solid and stable structure with a reliable transmission system, ensuring long-term stable operation under high-load conditions.
User-Friendly Operation: Equipped with a fully automated PLC control system and an integrated touch-screen HMI, allowing for straightforward parameter setup, along with functions such as automatic counting, fixed-length cutting, and fault diagnosis.
High Efficiency and Intelligence: Automated continuous production ensures smooth operation with adjustable speed, significantly enhancing production efficiency compared to traditional methods.
Versatility: Enables rapid production of various floor deck types, including different profiles, wave heights, and widths, by simply replacing the forming roller assemblies, meeting diverse engineering requirements.
Precision Forming: Utilizes precisely machined, high-strength alloy steel forming rollers to ensure accurate product cross-sectional dimensions and high consistency, with excellent compatibility for automated steel bar truss welding.
Robust and Durable: The mainframe features a solid and stable structure with a reliable transmission system, ensuring long-term stable operation under high-load conditions.
User-Friendly Operation: Equipped with a fully automated PLC control system and an integrated touch-screen HMI, allowing for straightforward parameter setup, along with functions such as automatic counting, fixed-length cutting, and fault diagnosis.
· Brand: Xiamen Zhengmeishun Cold Bend Technology Co. , Ltd.
· Product origin: Xiamen, Fujian, China
· Delivery time: 25 working days
· Supply capacity: Adequate supply
1. Product Definition and Working Principle
Definition: This equipment is an automated industrial machine based on the continuous cold roll forming process. It utilizes a series of high-precision forming rollers arranged along specific trajectories to progressively plastically deform metal strips, ultimately rolling them into profiled steel sheets for construction with specific cross-sectional shapes.
Working Principle: Metal coils are uncoiled and fed into the roll forming main unit, which consists of multiple forming stands. Under the progressive bending action of each set of rollers, the cross-sectional shape of the strip gradually changes until it is fully formed into the desired floor deck profile at the final stand. The formed product is then cut to a fixed length and output as the finished product.
2. Detailed Core Systems
System Module | Function Description | Key Components and Technical Features |
|---|---|---|
1. Loading and Uncoiling System | Supports the raw material coil and enables smooth uncoiling and feeding. | Uncoiler: Equipped with a hydraulic expanding mandrel and a pressing arm to prevent loosening. |
2. Roll Forming Main Unit | The core system responsible for shaping the cross-section of the material. | Forming Stand: Constructed from high-strength welded steel plate housing, stress-relieved for excellent rigidity. |
3. Hydraulic/Servo Cutting System | Performs high-precision fixed-length cutting of the continuously moving formed sheet. | Hydraulic Power Unit: Provides stable power. |
4. Discharging and Stacking System | Supports and conveys the finished sheets. | Hydraulic Discharge Rack: Adjustable in height and angle, equipped with rollers to reduce surface scratches. |
5. Fully Automated Control System | The "brain" of the entire production line. | Main Controller: PLC control cabinet. |
3. Main Technical Parameters (General Reference)
Parameter Category | Detailed Specifications |
|---|---|
Applicable Materials | Galvanized steel (GI), cold-rolled steel, etc. |
Material Thickness | Standard range: 0.7mm ~ 1.2mm (customizable upon request). |
Maximum Coil Inner Width | Max. 1000mm (depending on the developed width of the final profile). |
Production Line Speed | 0 ~ 25 meters/minute (continuously adjustable). |
Drive Power | Main drive motor: 18.5kW ~ 37kW (depending on configuration and speed). |
Cutting Accuracy | ≤ ±1.0mm. |
Power Supply Requirements | Three-phase four-wire system, 380V / 50Hz (customizable according to customer requirements). |
Address
No. 369-2, xidongdi, Xidong village, Lianhua Town, Tong'an District, Xiamenchan@winworld-xm.com
Phone
+86-592-721 9069 / +86 136 060 95636